Hot Bar Soldering Equipment
Here at AIT we pride ourselves in providing the assistance and equipment you need for your particular bonding application. Sometimes the area to be bonded isn't always perfectly level and this is where a self-leveling reflow head comes in handy.
Self-Leveling Heads increase the versatility for hot bar bonding by allowing the reflow head and thermode to tilt to match the application if the bonding area is less than level on a horizontal plane.
Our self leveling heads provide the flexibility you need for a job that's less than level and the peace of mind of having a head that will match the angle of the plane of bonding without unecessary damage.
Real Time Monitoring of Displacement and Force
- Digital or Graphic Display Options
- Easy Automation When Combined with System Head
- Easy QC by Enhanced Communication Function (Output of Measured Value m& Monitoring Result)
- Easy Installation of Force Sensor
- High Accuracy for Displacement Bonding
- Wave Analysis by Graphic Display (High Speed Sampling at 2000 times/sec)
- Measure and Judge by 2 Conditions for Bonding
- Trigger by Applied Force or Displacement Setting
Force Monitor
QC-100
| Features | QC-100 | |
| Measurement Range | 0-1000N | |
| Accuracy | ±3%(of full scale) | |
| Sampling Time | 0.5ms(2000 times/sec) | |
| Squeeze, Hold Time | 0-0.9sec | |
| Interface | RS-232C, I/O, analog output | |
| Power Source | DC24V ± 10% 2A | |
| Dimension (mm) | 170x210x150 | |
| Weight | 3kg | |
Displacement Monitor
QC-200
| Features | QC-200 | |
| Measurement Range | 0-7.5mm Resolution: 1μm | |
| Accuracy | ±1%(of full scale) | |
| Sampling Time | 0.5ms(2000 times/sec) | |
| Squeeze, Hold Time | 0-0.9sec | |
| Interface | RS-232C, I/O, analog output | |
| Power Source | DC24V ± 10% 2A | |
| Dimension (mm) | 170x210x150 | |
| Weight | 3.4kg | |
| Features | TJS-1R | TJS-20R | TJS-100R |
|
| Measurement Range (N) | 0-10 | 0-196 | 0-980 | |
| Critical Load (N) | 20 | 294 | 1470 | |
| Accuracy | ±3%(of full scale) | |||
Compact, Light Weight, and Handy Type
- Compact and Light Weight
- 3 Way Power Supply
- Equipped with Hold Display Function
- Easy Zero Adjustment Function
- Equipped with Judgment Function (Hi&Low)
FG-400 & TJ series
| Features |
FG-400 |
| Display | 4 digit (0000-9999) N: newton |
| Zeroing Adjustment | Automatic Regulation by Switching |
| Hold Function | Sample/Peak |
| Interface | RS-232C |
| Power Source | (AC100V-240V)1Φ Use by AA type battery, Ni-H type battery or Dedicated AC adapter (AC100V-240V) |
| Dimension (mm) | 77x140x27 |
| Weight | 300g |
| Features |
TJ-1A |
TJ-20R or TJ-20A |
TJ-100R or TJ-100A |
TJ-500R or TJ-500A |
| Measuring Range (N) | 0-10 | 0-196 | 0-980 | 0-4900 |
| Critical Load (N) | 20 | 294 | 1470 | 7350 |
| Accuracy | ±2% (of full scale) | |||
Sensor Tip Shape
Pressure Sensor |
||||
| Features | TJS-1R | TJS-20R | TJS-100R |  |
| Measuring Range (N) | 0-10 | 0-196 | 0-980 | |
| Critical Load (N) | 20 | 294 | 1470 | |
| Accuracy | ±3% (of full scale) | |||
Standard Type
NA-62D
| Features | NA-62D |
| Pressure Range | 4.9-44.1N |
| Stroke | 8mm |
| Dimensions (mm) | 77x212x275 |
| Weight | 2.4kg |
| Driving Method | Manual by Foot Pedal |
Air Drive Type
NA-66
| Features | NA-66 |
| Pressure Range | 4.9-44.1N |
| Stroke | 8mm |
| Dimensions (mm) | 77x212x360 |
| Weight | 3.8kg |
| Driving Method | Air |
- Monolithic Head with Integrated Drive Section and Force Application Section
- Heater Tips are Accommodated
- Two Types: Manual Driven and Air Driven
NA-62D, NA-66 Microscope Stand
- Magnification: 8x-50x
- Dimensions (mm): W550xD800xH20
- Height: 434mm
System Head Basic Configuration
Base
NA-301, 302
Pallet
S-MP, 5302-MP
Microscope Set
Microsocope, Mounting Stand, LED, and Pallet
S-SMS, S-SMS-MS, S-SMS-LED
Weld Cable
Cable
Stages
Stage
1X-BS
Leveling Stage
11X-BS-F
XYZ Stage
11X-BS-F-MM
Heater Stage
11X-BS-H
Two-Position Rotary Indexer
IND-2-R1
Displacement is Realized!
Displacement Unit
CNT-500
- Connectable to TCW-315, PHU-35 and NCU-15
- Easy Operation by Touch Panel Control
- Control of Crushed Amount by Displacement
- Because of the Heat Shift Function, Thermal Impact to the Work is Minimized
Temperature and Displacement
| Features | CNT-500 |
| Display | Touch Panel |
| Motor Resolution | 6.25 μm/pulse (NA-201) |
| Displacement Setting Resolution | 1 μm/scale (0-8192 μm range) |
| Use-srounding Temperature | 0°C-40°C (without freezing) |
| Use-srounding Humidity | 85% or less (without condensation) |
| Power Source | AC100V-240V |
| Consumption Power | 50W or less |
| Dimensions (mm) | 200x360x190 |
| Weight | 6.5kg |
- It's equiped with a soft landing and teaching function.
- 5 operating speeds.
- Operation position can be set by 4 points.
- Timing of weld confirmed by LED
NA-201
CNT-310
NA-201+CNT-310
| Features | NA-201+CNT-310 |
| Dimensions NA-201 (mm) | 50x82.5x320 |
| Dimensions CNT-310 (mm) | 80x211x188 |
| Weight | NA-201: 2kg; CNT-310: 2kg |
| Drive Method | Pulse Motor |
| Stroke | 50mm Max, 10 μm Step |
| Power Source |
DC 24V±10% 2A, Optional: AC Adaptor AC100-240V |
Air Drive
NA-221,222
| Features | NA-221 | NA-222 |
| Dimensions (mm) | 78x63x280 | 86x85x289 |
| Weight | 1.3 kg | 2.2 kg |
| Drive Method | Air | Air |
| Stroke | 50mm Max | 50mm Max |
| Speed Control | with speed controller - (Φ4mm tube) | with speed controller - (Φ6mm tube) |
| Air Pressure | 0.05-0.6MPa | 0.4-0.6MPa |
Manual Drive
NA-231
| Features | NA-231 |
| Dimensions (mm) | Drive Part: 51x79x192; Foot Pedal: 124x268x125 |
| Weight | Drive Part: 1kg; Foot Pedal: 2.2kg |
| Drive Method | Manual by Foot Pedal |
| Stroke | 10mm Max |
| Height Control | 40 mm Range |
Best Suitable for a Precise Joining and Automation!
Heater Tip Type
NA-111, NA-112
| Features | NA-111 | |
| Pressure Range | 0.7-5N | |
| Pressure Method | Spring | |
| Stroke | It's up to Drive Unit | |
| Dimensions (mm) | 106x48x287 | |
| Weight | 0.6kg | |
| Drive Method | Motor(NA-201), Air(NA-221), Manual(NA-231) | |
| Features | NA-112 | |
| Pressure Range | 5-65N | |
| Pressure Method | Spring | |
| Stroke | It's up to Drive Unit | |
| Dimensions (mm) | 106x48x285 | |
| Weight | 0.6kg | |
| Drive Method | Motor(NA-201), Air(NA-221), Manual(NA-231) | |
- Because of the Vertical Direct Force Application Mechanism There is No Deflection by the Applied Force
- Long Life is Realized by the Use of a Photo Sensor
Heater Tool Type
NA-151, NA-152, NA-153
| Features | NA-151 | NA-152 | NA-153 | ||
| Pressure Range | 1.2-7N | 5-70N | 20-150N | ||
| Pressure Method | Spring | ||||
| Stroke | It's up to Drive Unit | ||||
| Dimensions (mm) | 124x54.8x298 | ||||
| Weight | 1kg | ||||
| Drive Method | Motor(NA-201), Air(NA-221), Manual(NA-231) | ||||
NA-154
| Features | NA-154 | ||||
| Pressure Range | 40-300N | ||||
| Pressure Method | Spring | ||||
| Stroke | It's up to Drive Unit | ||||
| Dimensions (mm) | 145x64.5x332 | ||||
| Weight | 2.2kg | ||||
| Drive Method | Air(NA-222) | ||||
NA-155
| Features | NA-155 | ||||
| Pressure Range | 100-600N | ||||
| Pressure Method | Spring | ||||
| Stroke | 30mm | ||||
| Dimensions (mm) | 217x230x700 | ||||
| Weight | 20.1kg | ||||
| Drive Method | Air | ||||
Heater Tool and Shank
- Provided with Air Cooling Port and Flatness Adjustment Function
- Water Cooled Shank is Equipped as Standard (NA-154, NA-166)
- Heater Tip can be Used by Use of a Conversion Shank
It can be Applied to Various Types of Equipment!
ACF Thermo-Compression Bonder
TCW-125C
- Semi-Automatic Equipment Accommodating the Heater Tool: It can be used for wide range of applications covering from thermo-compression bonding of ACF or heat seal of LCD to soldering.
- CCD Camera and LCD Monitor can be Connected as Options: Work can be postponed while monitoring the image from the CCD camera.
| Features | TCW-125C |
| Power Supply | PHU-35 |
| Tap Voltage | 1.0V, 2.0V, 3.0V |
| Heater Tool Length | 110mm Max |
| Pressure | 68.6~833N |
| Weight | 180kg |
|
*We can Propose an Automated System SatisfyingYour Requirement. Please Feel Free to Consult with Us* |
| Examples of Equipment Using Pulse Heat Unit |
|
High Power Type Suitable for Incorporation into a System!
High Power Type NCU-15/NT-15
- Multi-Heads can be Accomodated: Multi-point simultaneous fusing can be realized
- Compatible to Large Capacity Transformer for Automated System: Compatible to two types, NT-15(1,500VA) and NT-35(3,000VA)
- Pen Type Head Suitable for Automated Systems: Small head (head width 18mm, 21mm, 26.2mm) applicable to narrow pitch with an air cooling port.
| Features | NCU-15 |
|---|---|
| Heat Temperature | Main: Room temp~499°C After-Heat:Room temp~499°C |
| Heat Time | 0.1-9.9sec(0.1sec/step) |
| Power Source | AC200V±10% 1Φ (Option:100, 115, 230V) |
| Compressed Air | - |
| Dimensions(mm) | 200x302x120 |
| Weight | 4.1kg |
| Features | NT-15 | NT-35 |
|---|---|---|
| Rated Power | 1500VA | 3000VA |
| Output Voltage | 1.0V, 2.0V, 3.0V | 1.0V, 2.0V, 3.0V |
| Dimensions (mm) | 160x220x200 | 200x270x220 |
| Weight | 14.2kg | 26kg |
| - | - | - |
| - | - | - |
Multi-Head System
- As the number of head will vary depending on the application, please consult with us
- there will be only one feedback line
- All weld cables have the same length
| Spring Type (300N) |
Spring Type (65N) |
Straight Type |
 |
 |
 |
| Dimensions (mm) | 26.2x101x196.2 | 21x47x192.1 | 18x42x186.9 |
| Weight | 820g | 360g | 160g |
