The Precision Micro Pulse Arc Welder Technology You Need!

The Orion 100c pulse arc welder provides power up to 100 joules of pulse-arc weld energy. This micro-welder also allows for low power needs — yielding as little as 3 joules of energy. The 100c power is adjustable in 0.5-joule increments. Weld large workpieces, or near precious components with this versatile, compact, and easy-to-use system.

The Orion 100c is the reliable welding tool that every metalsmith should have. Save time doing simple and complicated work such as seam joints, filling porosity, adding metal, attaching different size pieces, or any other application you may encounter. Increase efficiency with this easy to use system!

Small machine packed with power you’ll need to get the job done.

How Does the Pulse Arc Welder Work?

Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG welder (also known as Pulse arc welder) and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

The Basic Principle of the Orion Pulse Arc Welder is very simple.

1.) Attach The Grounding Clip

2.) Use the Specialized Microscope that is focused on the Welding Electrode Tip.

3.) Simply Touch the workpiece to the electrode and a weld is triggered.

4.) A Perfect Weld Every Time!

PROTECTION PLAN

This product is also available online with Circle Plan!

The Precision Micro-Welder Technology You Need!

The Orion 150s is the ideal welding tool for any micro-welding application. The 150s welders can be seen in laboratories, universities and research & development institutions around the globe.

Key Features

• Touchscreen Simplicity. All Orion welders are controlled digitally using your finger. No clumsy, analog knobs!
• Digital Energy Control. Choose how you want energy delivered to your workpiece for better creative control.
• Broad Power Range Precision. Dial the power down or up, in one-tenth of a Joule increments, from 0.2 to 200!
• Multiple Weld Speeds. For joint sealing, choose to weld as fast as one weld every five seconds with the 200i.
• White-Glove Customer Service. With more than 15 years of experience, we can answer your questions.

Specifications

How Does it Work?

Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG (also known as Pulse-arc) welder and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

The Basic Principle of the Orion Welding System is very simple.

1.) Attach The Grounding Clip

2.) Use the Specialized Microscope that is focused on the Welding Electrode Tip.

3.) Simply Touch the workpiece to the electrode and a weld is triggered.

4.) A Perfect Weld Every Time!

Included Accessories

Every Orion s-Series Welding System includes the following items:

	Power Cord (International Converter Included)
	Alligator Grounding Clips (2 Count)
	Stylus Hand Piece (Pre-Installed with 1.0mm Collet)
	Jump Ring Pliers (2 Count)
	Tungsten Electrodes (5 - 1mm)
	Shuttered Microscope (Mounted on Articulating Arm)
	Argon Tubing (1/4″ OD Clear Argon Tubing)
	Microscope Eye Covers (1 Set)
	Hex Wrench Set (Every Hex wrench used on the Orion included)
	1.0mm Collets (For use with Orion Tungsten Electrodes)
	Foot Pedal (Used to precisely trigger welds)
	Fiberglass Brush (Used to clean blackness from weld area)
	Diamond Disc (For Use with any Rotary Tool to Sharpen Electrodes and Clean them)

The Most Capable Orion Pulse Arc Welder is Ready for Your Shop!

Sunstone’s Orion 200i Welder Provides:

• A very small heat affected zone during weld
• Ability to easily position welds exactly where you need them
• The versatility of welding of very small, thin, and delicate metal parts
• A wide range of metals that can be welded
• Simple and easy to use touch screen interface
• High level of precision with microscope
• Consistency and repeatability
• A simplified repair process by eliminating soldering
• Quality welds
• Very low maintenance on machine
• Small compact size designed to fit on and around any work bench

Sunstone's Orion 200i boasts a power potential of up to 200 joules of pulse-arc weld energy. While powerful, the 200i is perfect for low power needs as well—yielding as little as 0.10 joules of energy. Even with such a large range in power, full control is maintained as the 200i is adjustable in 0.01 joule increments. 

The 200i Welding System is packed with features to give you more control, more capability, and a simpler welding process. The 200i is the most advanced and capable micro TIG or Pulse Arc Welding system in the world. The 200i has the widest range of power options, the most advanced features, and the most customizable weld.

How Does it Work?

Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG (also known as Pulse-arc) welder and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

Basic Principle - How to use

1. Attach The Grounding Clip
2. Use the Specialized Microscope that is focused on the Welding Electrode Tip.
3. Simply Touch the workpiece to the electrode and a weld is triggered.
4. The Orion Welding system will Automatically adjust to your pressure and detect electrode liftoff.
5. A Perfect Weld Every Time!

PROTECTION PLAN

This product is also available online with Circle Plan!

Maximum Power!
The most powerful Sunstone pulse arc welder delivers 250 joules of energy with precision and accuracy

When your production needs require more welding power, turn to Sunstone’s PA250i, where maximum digital energy control is combined with maximum energy availability. With 250 joules of power your welding capabilities are greatly increased. Available in three different configurations, the PA250i fits any production floor: In your shop, in an automated production line, or anywhere in between.

• A very small heat affected zone during weld
• Ability to easily position welds exactly where you need them
• The versatility of welding of very small, thin, and delicate metal parts
• A wide range of metals that can be welded
• Simple and easy to use touch screen interface
• High level of precision with microscope
• Consistency and repeatability
• A simplified repair process by eliminating soldering
• Quality welds
• Very low maintenance on machine
• Small compact size designed to fit on and around any work bench.

Sunstone’s PA Micro TIG Welder Provides:

• Dissimilar Welding Capabilities. The 250i’s power capabilities let you weld many dissimilar metal combinations!
• 3 Available Configurations: Stylus only, weld head, or CNC table, like the Janome Cartesian Robot (see reverse side).
• 250 Ws Max Energy. The most powerful Sunstone pulse arc micro welder. 
• Weld materials as Thin as 0.0005” (0.0127mm). Enjoy extreme flexibility.
• Digital Control. Adjust and control all energy attributes with color touch screen.
• Visual Waveform Graphs. View energy waveforms, histograms, and more.
• PLC-Ready. With 5 outputs/2 inputs easily integrates into your production process.
• CNC Compatibility. Attaches to any CNC table, like the Janome Cartesian Robot, for maximum production levels 
• 127 Remote Schedules. Saves time with quick access to saved welds.
• Import/Export Saved Welds. Easily transfer key settings to other units.
• Lock-Out Mode. Prevent unintended changes to production settings.
• Alarms and Warnings. Avoid time-consuming errors or potentially hazardous conditions.
• Built-in Training. How-to and set-up videos always at your fingertips.
• WiFi Software Upgrades. On-board software is easily maintained.
• 2-Year Manufacturer’s Warranty

PROTECTION PLAN

This product is also available online with Circle Plan!