About Ultrasonic Welders
High quality Ultrasonic Welding Supplies and Accessories
Lower prices on equipment and electrodes than other manufacturers
Shorter lead time, especially on electrodes
Free test welds and unparalleled customer support
How We Can Help You
Advanced Integrated Technologies ( AIT ) is a welding equipment and technical support provider for Nippon Avionics ( Avio ) brand of ultrasonic welders and accessories. We can evaluate your product samples, provide free test welds, and accurately specify which equipment is best for your application. We can then provide the equipment you need at an economical price, and assist with any technical issues you encounter setting up your welding process. Submit a contact form or call us today to request assistance with your next project.
Introduction to Ultrasonic Welding
Principles of Ultrasonic Metal Joining
Unlike resistance welding, ultrasonic welder horn oscillator vibration removes oxide film on the metal surface and scatters surface layer impurities in order to create a state of solid-phase welding by bonding metal atoms.
Advantages
AVIO Ultrasonic Welders
These products are manufactured by Nippon Future Co. Ltd. (a wholly-owned subsidiary of Nippon Avionics Co., Ltd.).
Features of Ultrasonic Welding
production cycles
compromise security and recyclability
Wide Selection of Ultrasonic Horns
Ultrasonic horns incorporate a half-wavelength resonator cavity which efficiently transmits vibration energy. Horn materials include aluminum alloy, titanium alloy, and die steel depending on the welding purpose.
We offer horns that best suit your particular work. We also design and manufacture clamping jigs.
8,000W Series
Maximum Output 8,000W – World's Highest Performance in Its Class!
Includes Color LCD Display and Simple-to-Use Touch Panel
W5000 series ultrasonic plastic welders allow control of welding parameters (welding time, welding displacement, welding energy, & welding data output). A color LCD touch screen front panel provides user friendly and intuitive operation.
Welding parameter data used for controlling can be output to a network environment (LAN) or saved to a USB storage device during operation. This easily accessed parameter data history is valuable for quality control.
Color LCD display of main weld parameter waveforms is beneficial for better on-site management and analysis of the welding process.
Wide Range of Welding Management Functions
5,000W Series

W5000 Series Ultrasonic Welders | ||||||||
W5040 | W5050 | W5070 | W5080 | W5085 | W5095 | W5155 | W5185 | |
Output Power | 1200W | 1600W | 2000W | 2400W | 2400W | 3000W | 5000W | 8000W |
Frequency | 20kHz | 15kHz | ||||||
Power Source | 3Φ AC200 V ± 5% 50/60Hz | |||||||
Oscillation Method | Frequency Automatic Tracking System (ATHMOS) | |||||||
Oscillator | ||||||||
Adjustment | Variable (0-100%, 1% step) | |||||||
Soft Start | Variable (40-200ms) | |||||||
Operation Type | Color LCD Touch Panel | |||||||
Welding Management System | Timer/Depth/Height/Energy mode,Waveform parameter display, Welding condition data recording (USB memory, LAN environment connection) | |||||||
Dimension WxDxH (mm) | 295x550x200 | 325x580x200 | 325x580x385 | |||||
Weight | ~10kg | ~13kg | ~16kg | ~30kg | ||||
Main Unit of Welder | ||||||||
Pressure Method | Air Cylinder (Electro-Pneumatic Regulator and Load Cell Equipped) | |||||||
Minimum Pressure | 120N | 170N | ||||||
Maximum Pressure | 1500N | 2500N | 5000N | 7000N | ||||
Welding Control Method | Linear Scale (0.001 mm res) | |||||||
Parallelism Adjustment | Spherical Seat-Style Support Flange | |||||||
Compressed Air Supply Required | Clean Air (0.06-0.5 MPa) | |||||||
Head Stroke | 315mm | Custom-designed | ||||||
Horn Stroke | 70mm (dia. 63mm Air Cylinder | 95mm (dia. 80mm Air Cylinder | Custom-Designed | |||||
Dimension WxDxH (mm) | 320x550x1215 | 380x610x1335 | Custom-Designed | |||||
Weight | ~52kg | ~88kg | Custom-Designed |
3,000W Series
Basic Desktop Model of Ultrasonic Plastic Welder with Small-Footprint
Operation / setup iseasy. Changing horn height will not change the oscillator timing as the weld head is equipped with a pressure trigger. No adjustment required.
Standard equipment on this product includes: Frequency Monitor, Amplitude Adjustment mechanism and an External Ultrasonic Output


- Easy-to-see display of 12-step power switching.
- Work piece stresses are reduced by adjusting oscillator startingpoint (Adjustable soft-start)
- Oscillator amplitude is continuously variable between 0-100% toeasily select the optimum weld condition.

W3000 Series Ultrasonic Welders | |||||||||
W3040 | W3050 | W3070 | W3080 | W3085 | W3095 | W3155 | W3185 |
||
Output Power | 1200W | 1600W | 2000W | 2400W | 2400W | 3000W | 5000W | 8000W | |
Frequency | 20kHz | 15kHz | |||||||
Power Source | 3Φ AC200 V ± 5% 50/60Hz | ||||||||
Oscillation Method | Frequency Automatic Tracking System (ATHMOS) | ||||||||
Oscillator | |||||||||
Amplitude Adjustment | Variable (0-100%, 1% step) | ||||||||
Soft Start | Variable (40-200ms) | ||||||||
Dimension WxDxH (mm) | 295x500x180 | 325x500x180 | 325x500x385 | ||||||
Weight | ~10kg | ~12kg | ~15kg | ~30kg | |||||
Main Unit of Welder | |||||||||
Pressure Method | Air Cylinder | ||||||||
Minimum Pressure | 120N | 170N | |||||||
Maximum Pressure | 1500N | 2500N | 5000N | 7000N |
|||||
Parallelism | Spherical Seat-Style Support Flange | ||||||||
Compressed Air Supply Required | Clean Air (0.06-0.5 MPa) | ||||||||
Head Stroke | 315mm | Custom-Designed | |||||||
Horn Stroke | 70mm (dia. 63mm Air Cylinder) | 95mm (dia. 80mm Air Cylinder) | Custom-Designed | ||||||
Dimension WxDxH (mm) | 320x550x1215 | 380x610x1335 | Custom-Designed | ||||||
Weight | ~52kg | ~88kg | Custom-Designed |
Compact Units

- Hand-held 250W ultrasonic welder•Wide range of applications from prototype to mass production

- Compact and lightweight ultrasonic spot welder
- Ideal for basting before sewing, small boss ratio caulking, and riveting.

- Compact ultrasonic welder 500W - 800W
- Units for automation are also available.

- Serves a wide range of applications when used in automation.
Compact Welder Series | |||||||
W2005 | W1002 | W3011 | W3012 | W3013 | W3014 | W3015 | |
Output Power | 250W | 40W | 500W | 800W | 500W | ||
Frequency | 28kHz. 40kHz | 60kHz | 20kHz, 27kHz, 28kHz, 39kHz, 50kHz | 27kHz, 39KHz | 20kHz, 27kHz, 28kHz, 39kHz, 50kHz | ||
Power Source | AC100V+/- 5% 50/60 Hz | 1 Φ AC200 V | AC100V+/- 5% 50/60 Hz | ||||
Oscillator | |||||||
Amplitude Adjustment | 0-100% with External Variable Transformer | 0-100% with External Variable Transformer | 50-100% (5 Steps) | 0-100% with External Variable Transformer | 0-100%(Continuously) | ||
Dimensions WxDxH (mm) | 164x242x105 | 123x170x88 | 254x365x146 | 254x415x146 | |||
Weight | ~2kg | ~1kg | ~6kg | ~7kg | |||
Main Unit of Welder | |||||||
Pressure Method | Hand Held | Air Cylinder | |||||
Maximum Pressure | 100N (10kgf) | 250N | |||||
Compressed Air Supply | - | - | Clean Air (0.06-0.5 MPa) | ||||
Horn Stroke | - | - | 75mm (dia. 25mm Air Cylinder) | ||||
Dimension | dia.36-52 x 275mm | dia. 31x159mm | 320x380x710 | ||||
Weight | ~450g | ~200g | ~30kg |
Ultrasonic Cutter

- Compact hand-held type ultrasonic cutter.
- Permits cutting of paper and resin, and "gate cutting".

- Cleanly cut various confections such as cakes, sponge cakes, pies, candies, and various food types including vegetables, meat and fish.
- Solves unsightly appearance problems
- Eliminates dependence on skilled workers.
W1003 | |||
Output Power | 40W | ||
Frequency | 40kHz | ||
Power Source | AC100V+/- 5% 50/60 Hz | ||
Oscillator | |||
Dimension WxDxH (mm) | 39x200x186 | ||
Weight | ~1kg | ||
Main Unit of Welder | |||
Maximum Pressure | 50N (5kgf) | ||
Dimension | dia.24x200mm | ||
Weight | Approx.200g |
Custom Equipment




Multi-Type Ultrasonic Welder for Long Objects
(Ultrasonic Direct Welding)

Multi-head Ultrasonic Welder
(Ultrasonic Transmit Welding
On Demand Sealer
(Ultrasonic Seam Welding)

Mesh Ultrasonic Melt Cutting Equipment
(Ultrasonic Melt Cutting)

Multi-point Fusing Equipment for Automobiles
(Ultrasonic Boss Fusing)


Bolt Nut Insert Equipment
(High-frequency Induction Heating
Induction Heaters
High-frequency Induction Heating Equipment
Metal Materials such as Screws or Nuts are easily Inserted into Molded Plastic Components!
Induction heating units incorporate high frequency generators for non-contact heating of metal using electromagnetic induction.
Induction heated metal screws and nuts can be easily and securely inserted into molded plastic components.
Unlike heater-method equipment, induction heating quickly heats both magnetic and non-magnetic materials. No pre-heating is required which contributes to reduced power consumption and prevents deterioration of metal parts.

We offer a wide variety of coils to suit your applications.


