Linear DC Welder
AIT offers the AVIO line of ultra precision Transistor Welders
Advanced Integrated Technologies ( AIT ) is a resistance welding equipment and technical support provider for Nippon Avionics ( Avio ) brand of resistance spot welders and accessories as well as Sunstone brand spot welders. We can evaluate your product samples, provide free test welds, and accurately specify which equipment is best for your application. We can then provide the equipment you need at an economical price, and assist with any technical issues you encounter setting up your welding process. Submit a contact form or call us today to request assistance with your next project.
Providing you with equipment and technical support
Lower prices on equipment and electrodes than other manufacturers
Shorter lead time, especially on electrodes
Free test welds and unparalleled customer support
How We Can Help You
Advanced Integrated Technologies ( AIT ) offers you free test welds to help determine if an Linear DC Welder is the proper equipment for your application. We are a equipment and technical support provider for Nippon Avionics ( Avio ) brand of precision Linear DC Welders. At AIT, we have chosen the AVIO line of equipment because you get more advanced technology, quality, and precision for your money than with other popular brands. We can provide the equipment you need at an economical price, and assist with any technical issues you encounter setting up your welding process. Submit a contact form or call us today to request assistance with your next project.
Click here for matching weld heads.
AVIO Linear DC Welders
- The favorite for welding micro wires and components
- Consistent and precise welding by high speed linear control
- 3 Feedback modes (constant current, voltage, or power)
- High speed welding (up to 5 shots / second)
- Pre-weld check function reduces spark problems
- Simultaneous graph of voltage, current, and power wave forms

| Features | MCW-750 | |
| Maximum Current | 1800A | |
| Maximum Voltage | 4V | |
| Constant Current Mode | 10 - 1800A (1A Step) | |
| Constant Voltage Mode | 0.01 - 4V (10mV Step) | |
| Constant Power Mode | 10 - 3600W (1W Step) | |
| Weld Time : Up | 0 -999 x 0.01ms or x 0.1ms | |
| Weld Time : Weld | 0 -999 x 0.01ms or x 0.1ms | |
| Weld Time : Down | 0 -999 x 0.01ms or x 0.1ms | |
| Weld Time : Squeeze&Hold | 9.99s (maximum) | |
| Pre-Check | Resistance/Current | |
| Shot / Sec | 5 shots / sec : 3600W 2ms | |
| Monitor : Wave Form | Current / Voltage / Power | |
| Monitor : Current | Average / Peak | |
| Monitor : Voltage | Average / Peak | |
| Monitor : Power | Average / Peak | |
| Number of Conditions | 15 | |
| Interface | RS-232, I/O, analog output | |
| Power Source (Option) | 100-120V AC (200-240V AC) | |
Real Time Welding Wave Form Display

PID Adjustment - Before and After

Transistor welders are also known as Linear DC welders. In a transistor welder, energy is stored up in capacitors and released through transistors. This produces a result similar to the high frequency inverter power supplies. The output is in the form of clean square waves with very fast rise time. The transistor welders made by AVIO are closed loop designs, utilizing transistor controlled feedback with extremely fast response time, which are able to monitor the condition of the weld using one of three feed back modes, "constant current", "constant voltage", or "constant power". These feedback modes offer great advantages such as better process consistency between multiple weld stations, reduced number of bad welds, and real time automatic adjustment for variations in part thermal loading and plating. Linear DC welders do not use a transformer. These power supplies have the best low energy control, making them the favorite for welding micro wires and then foils. The major limitation is that the duty cycle is typically much less than one weld per second.
The Avio welders we are offering here are premium quality Japanese made welders. We stand by these welders and guarantee our customers support and assistance when you buy an Avio welder from us. All electrodes are manufactured by AIT in our facility in the United States. We can respond quickly to your inquiries or questions.
The Avio welders we are offering here are premium quality Japanese made welders. We stand by these welders and guarantee our customers support and assistance when you buy an Avio welder from us. All electrodes are manufactured by AIT in our facility in the United States. We can respond quickly to your inquiries or questions.
Welding Wave Form


The Sunstone Pico DC is an advanced, closed-loop feedback direct-current resistance welder specifically engineered for thermocompression or other fine welds. With built-in force and displacement monitoring, the Pico DC provides unmatched precision, control and monitoring. Closed-loop feedback improves quality control with real-time monitoring and sends an alert whenever a weld occurs outside user-defined parameters. The Pico DCs 8-inch color touchscreen interface is easy-to-learn. Sunstone customers enjoy white-glove customer service and, when subscribed to the Sunstone Circle, benefit from a never-ending warranty, complimentary loaner welders, shipping, and other benefits.
Why you need The Sunstone Picó DC®
- Closed Loop Feedback
- Force and Displacement monitoring built in
- Built in Weld Head control
- Sunstones Finest Welder - Welds extremely fine materials
- Optimized for the Thermal Compression Customer
Industries
- Thermal Compression
- Fine wire welding
- Solar Cell Welding
- PCB Repair
- Magnet Wire Welding
- Small Coil Termination
- Electronics
- Heating Elements
- Fine Ribbon Bonding
About Us
Advanced Integrated Technologies is essentially a manufacturing service company with two major divisions. The resistance welding and reflow soldering tool division grew out of our early work building micro tools for Hughes Aircraft. About the time that Microsoft was turning computers into a household item, computer hardware manufacturers were looking for companies to build reflow tools used in the assembly of hard drives and other components.

Get in touch
Address: 361 Industrial Drive, Mountain View, AR 72560
FAX: +1 888 495 5116