Spot Welding Machine
This fully automatic Multi-Head Welder is designed to load, weld and unload Filter Bag Collar’s .
Features:
- 4 to 16 weld guns
- Direct or Series Welding
- Blanchard ground T-slot front plate to allow guns to adjust around center weld die
- Guns are mounted on slotted gun mounts to allow guns to move in-out for various length collars
- Water-cooled weld mandrel has insulated wear plates
- Automatic ring loader and magazine chute
- Controlled part indexer
- Automatic part unloader
Features:
- Feed Reel Station: This station is 10” x 16” x 10” high, its function is to house up to fourteen customer reel spools
- Wire Puller: 1 HP D.C. motor and reducer with regenerative drive and encoder
- Wire Form Station: Is attached to seam welder and has its own regenerative drive motor, reducer, controller and encoder.
- Seam Welder Station: Employs two Janda heavy-duty Timken bearing weld heads, transformer and weld control. Entire secondary is water-cooled including weld transformer, SCR contactor, weld heads (both internal and external), plus four water jets are set to cool seam weld wheels and welded wire.
- Roll Former: This station will also have motor, reducer, regenerative SCR speed control, encoder and guards.
- Cut-Off Table & Die
- Wire Guide System
- Contingent on wire grade machines run at 80 ft. to 140 ft. per minute
JANDA Model GMAW-1-10 Door Mig Seam Welder with Miller Power Supply.
Features:
- Built-in Squeeze timer to ensure electrode pressure is constant before welding
- Dual pressure system with Buck & Weld pressure regulators
- Low Inertia head, plus micro switch to insure electrode has made contact prior to squeeze time
- No adjustable micros and springs that are almost impossible to adjust and vary between welds
- Two stage foot switch – 1st stage for location, 2nd stage in series with contact micro to initiate squeeze timer
- Swivel upper & lower weld adaptors
- Electrode holder moves in-out for electrode alignment
- All components are interfaced
MODEL APM-2
- Dual weld heads operate simultaneously or independently thru selector switch
- Individual air systems for each weld head
- Lower T-slot for tooling
| APM-1 & APM-2 | |
|---|---|
| Weld Pressure | 2 – 36 Lbs |
| Max. Rating | 2 KVA |
| Max. Electrode Stroke | 1″ |
| Depth | 5.75″ |
| Max. Tip Distance | 1″ |
| Electrode Diameter | .250″ |
| Electrode Holder | Offset |
Press Type, Rocker Arm, Seam, Circumferential Seam
Three Phase Frequency Inverter Bench Type Platten Press
Features:
- Up to 85 KVA
- Up to 20,000 D.C. secondary amps
- 1000 to 1600 hertz control
- Built-in weld checker
- Diaphragm 3″ weld head
- Dual air pressure system
- Adjustable up-down lower knee
- Water-cooled transformer, control & secondary
JANDA’s Gun Welders come complete with specific weld gun to meet your requirements and all components interconnected and ready for installation or installed on an optional Boom Station.
Features:
- Water-cooled weld gun is connected to rotary bail and hanger assembly
- Gun Type Weld Transformer
- Weld Control
- Dual conductor weld cable
- Weld & retraction cylinders, FRL, and weld & retraction valves are all interconnected to weld gun
Optional Boom Station
- 10’ high with 8’ I-Beam that will rotate 180 degrees. Weld transformer and weld control are mounted on upright and interconnected. Reel type balancer is mounted on trolley to allow gun to move in-out. All components are mounted onto Boom station and interconnected.
JANDA offers a complete line of standard T-Welders for operation from 15 to 35 KVA. If your application requires a larger capacity, consult factory for a JANDA Special Welder or Standard Dual Head T-Welder
Features:
- Dual voltage welding transformers
- Transformers are stacked core with water-cooled secondary’s
- Clamp dies and upset electrode force have independent cylinders, solenoid valves, and air regulators
- Class 2 weld dies are water-cooled
- Serrated clamp dies are heat treated
| Model | KVA | Capacity Mild Steel |
|---|---|---|
| T-15 | 15 | 5/16″ Diameter |
| T-25 | 25 | 3/8″ Diameter |
| T-35 | 35 | 11/16″ Diameter |
JANDA offers a complete line of standard Butt Welders for operation from 15 to 35 KVA. If your application requires a larger capacity, consult factory for a JANDA Flash Welder or a Special Welder to meet all of your requirements.
Features:
- Dual voltage welding transformers
- Transformers are stacked core with water-cooled secondary’s
- Clamp dies and upset electrode force have independent cylinders, solenoid valves, and air regulators
- Class 2 weld dies are water-cooled
- Serrated clamp dies are heat treated
| Model | KVA | Capacity Mild Steel |
|---|---|---|
| B-15 | 15 | 5/16″ Diameter |
| B-25 | 25 | 3/8″ Diameter |
| B-35 | 35 | 11/16″ Diameter |
Precision Bench Model Butt Welder
Can be used for arc percussive welding or basic in line with A.C. or capacitor discharge.
*Reduce production time
*Reduce production costs
*Unlimited capabilities
*Economically Priced
Features:
- Available in 36” to 96” widths
- Up to 12 dual piston weld heads, adjust across face thru T-slot and in-out up to 1 1/2”
- Utilize up to (3) 70, 90, or 120 KVA dual secondary transformers
- Bolt on lower table and upper gun mount
- Adjusts up & down over 12”
Optional Features:
- Series Copper Bar
- Upper gun and lower arm extensions
- Press Type Welder Attachment
- Carriage / Fixture tables
- Table power drive systems
*Inside width – 48″, 60″, 72″, 84″, 96″
| Model | Weld Guns | Controls | Transformers | |
|---|---|---|---|---|
| m(*)-4-90-1C | 4 | 1 | 1 | All guns weld simultaneously |
| m(*)-6-90-1CG m(*)-8-90-1CG m(*)-10-90-1CG m(*)-12-90-1CG |
6 8 10 12 |
1 1 1 1 |
1 1 1 1 |
Cascade guns |
| m(*)-6-90-1C2T m(*)-8-90-1C2T |
6 8 |
1 1 |
2 2 |
Cascade Transformers |
| m(*)-10-90-1C3T m(*)-12-90-1C3T |
10 12 |
1 1 |
3 3 |
Cascade Transformers |
| m(*)-6-90-2C m(*)-8-90-2C |
6 8 |
2 2 |
2 2 |
All guns weld simultaneously |
| m(*)-10-90-3C m(*)-12-90-3C |
10 12 |
3 3 |
3 3 |
All guns weld simultaneously |
1CG: Cascade Guns
Weld guns cascade down and weld in groups of four (or less)
1C(*)T: Cascade Transformers
(*) # of Transformers & SCR Contractors. All weld guns move down and transformers cascade weld on own contractor with head and weld time.
1 Phase power input.
(*) # of controls and Transformers
Simultaneous welding
3 Phase power input
JANDA’s DC Inverter with constant power and current control ensures high quality welds on aluminum alloys and stainless steels.
Features:
- Three phase high frequency inverter power supply operates at 1200 hz with primary and secondary constant current
- Fully rectified DC secondary – virtually no secondary inductive loss
- Built-in weld checker simultaneously monitors current, voltage, power, welding time and detects problems
- Heavy-duty reinforced frame’s withstand heavy pressures required for certifications
- Compact design allows for full three phase power in a single phase frame size
- Upper weld head adjusts left-right
- Lower weld head adjusts left-right thru T-slot & moves up-down up to 6” for different wheel diameters
- Lower or upper head drive with SCR speed control
- Internally water-cooled weld shafts
- Camrol guided ram
Optional
- Tip Dress & Forge , Retraction, Adjustable Weld Stroke, Dual Drive
| Model | Throat Depth | KVA | Max. Amps | Weld Force @ 80 P.S.I. | Capacity Mild Steel | Capacity Aluminum |
|---|---|---|---|---|---|---|
| PTMFS1-40-18 PTMFS1-40-24 |
18 24 |
40 | 14,000 | 800 | 22 GA | |
| PTMFS2-85-18 PTMFS2-85-24 PTMFS2-85-30 |
18 24 30 |
85 | 20,000 | 1,075 | 18 GA | 0.020 0.016 |
| PTMFS3-170-18 PTMFS3-170-24 PTMFS3-170-30 PTMFS3-170-36 |
18 24 30 36 |
170 | 45,000 | 2,800 | 11 GA 12 GA |
0.060 0.050 |
| PTMFS3-250-30 PTMFS3-250-36 PTMFS3-250-42 |
30 36 42 |
250 | 50,000 | 5,000 | 10 GA 11 GA |
0.065 0.060 |
