Sunstone Welder

Micro E Micro Weld Head

The Sunstone Micro E Micro Weld Head is an electromagnetic linear motion weld head providing as little as 30 grams in force and 1 micron in accuracy.

The Sunstone Micro E Micro Weld Head is an electromagnetic linear motion weld head engineered for ultra-high precision. With attached 5x microscopic optics and brilliant LED lighting, the Micro E delivers as little as 30 grams in force within 1 micron in accuracy, numbers that surpass competitive weld heads. Force, position, and displacement feedback adds to the weld head’s fit for applications that require precision welding, such as microelectronics, electric motors and coils, actuators, magnetic wire, and any other situation that requires a fine weld in a specific spot for R&D or automated production. 

Why you need The Sunstone Micro E Micro Weld Head

  • Force, Position, & Displacement feedback and monitoring.
  • As low as 30 grams of force
  • Built in LED lighting
  • Included microscope mounted to the front of weld head

 

Typical Applications

  • Microelectronics 
  • Electric Motors and Coils 
  • Actuators 
  • Magnetic Wire

 

Features

  • Electromagnetic Linear Motion for Ultra Precise Positioning
  • 30-200g Adjustable Weld Head Force
  • Positional Accuracy of 1 Micron
  • Built-in Force, Position, and Displacement Feedback*
  • 5x Microscopic Optics
  • Multi-Joint Microscopic Arm for Comfortable Operation
  • 300 Lumens LED Lamp
  • PLC Compatible
  • Removable Ceramic Base Plate
  • Rotary Height Adjustment
  • 2-Year Warranty Backed by Sunstone’s Reputation for Quality and Customer Service

 

Industries

  • Micro electronics
  • Electric motors & Coils
  • Actuators
  • Magnet wire Welding
 
 

 KEY UNIT SPECIFICATIONS

Tabletop Footprint (L x W x H)

56x10.8x45.7 cm w/ Microscope, 14x10.8x45.7 cm w/o Microscope

Unit Weight

10.1 kg w/ Microscope 8.9 kg w/o Microscope

Electrode Stroke (Travel distance) Distance)

25 mm

Force Range

30-200 g

Position Displacement Accuracy

±1 Micron

Duty Cycle (30 g to 2 kg Holding Force)

100%

Head Type

PARALLEL, OPPOSED, or THERMOCOMPRESSION

Weld Force Method

DIRECT

ACTUATION METHOD

LINEAR SERVO ACTUATOR

THROAT DEPTH

17.8 cm

NUMBER OF SCHEDULES

1,000 + (CREATED VIA PICO WELDER)

ELECTRODE SPEED

HOME POINT TO HOVER POINT: 1-100 mm/sec

HOVER POINT TO WELD POINT: 1-100 mm/sec

Power Input

48 Vdc @ 2.5 A

Welding Current

300 A @ 50% DC

OPERATING TEMPERATURE

 0 to 65° C

 
PROTECTION PLAN

This product is also available online with Circle Plan!

 

    • Weight
      36 lbs
    • SKU
      SUMWHE

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About Us

Advanced Integrated Technologies is essentially a manufacturing service company with two major divisions. The resistance welding and reflow soldering tool division grew out of our early work building micro tools for Hughes Aircraft. About the time that Microsoft was turning computers into a household item, computer hardware manufacturers were looking for companies to build reflow tools used in the assembly of hard drives and other components.

10 ars
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Address: 361 Industrial Drive, Mountain View, AR 72560

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